PLC/HMI

Simplify IO-Link Sensor Programming Want to unlock full potential from IFM IO-Link sensors in your Allen-Bradley PLC? IFM IO-Link sensor programming Allen-Bradley PLC AOI uses Add-On Instructions (AOIs) for efficient handling of cyclic process data (e.g., real-time measurements) and acyclic data (e.g., parameters, diagnostics). This setup in Studio 5000 integrates via EtherNet/IP masters like AL1326,…

Facing HMI Failures in Freezing Temps? Operating an HMI in subzero conditions like 0°F (-18°C) when it’s only rated for 32°F (0°C)? HMI cold weather protection is essential to prevent screen freezing, touch failures, or component damage in harsh environments like mining or oil fields. These tips ensure uninterrupted operator access and system control. Why…

Using Solid State Relays (SSRs) to Control Heaters with a PLC Controlling industrial heaters with a PLC and solid state relay (SSR) is a common and efficient way to regulate temperature. In this quick guide, we’ll explain the control signal required, the power circuit protection you need, and the differences between single-phase and three-phase heater…

Ready to take your control system to the next level of diagnostics? In industrial automation, unlocking rich data from sensors can transform monitoring and control. The IFM AL1326 IO-Link master integrates seamlessly with Rockwell CompactLogix PLCs via EtherNet/IP, letting you pull process values, diagnostics, and parameters from up to 8 IO-Link sensors. This short setup…

Need a Reversed Analog Output? Struggling to scale an analog signal to a reversed output range in your PLC? This reverse analog scaling equation modifies the standard linear scaling formula to flip the output (e.g., 100% input = 0% output). This is common in automation for applications like tank level sensors. Here’s how to adjust…

Running Multiple Motors on One VFD? Need to control several motors simultaneously with a single drive? PowerFlex 525 multiple motors control is possible for identical motors running at the same speed and direction, like in conveyors or fans. This setup saves costs but requires careful sizing and protection to meet NEC standards. Here’s what you…

Need to run a 3-Phase Motor from Single-Phase Power? Limited to single-phase power but need to run a 3-phase motor? The PowerFlex 525 single phase to 3 phase setup allows this with the Allen-Bradley VFD, converting single-phase input to 3-phase output. Ideal for remote sites or retrofits, but proper configuration is key to avoid issues…

Confused About TÜV Safety Ratings? Navigating industrial safety standards? TÜV safety ratings performance levels certify machine control systems under ISO 13849-1, ensuring reliability against hazards. TÜV, a leading certification body, validates these Performance Levels (PL) from a to e, helping reduce risks in automation. Here are the five levels explained with real-world examples. Why TÜV…

Need Clarity on SIL (Safety Integrity Level) Ratings? Confused about SIL safety automation ratings for your industrial systems? Safety Integrity Level (SIL) ratings, defined by IEC 61508, measure the reliability of safety functions in automation to reduce risks. From e-stops to PLCs like the 5069 GuardLogix, SIL ratings ensure compliance and safety. Here are five…

Struggling with Industrial Safety? Need robust safety in your machine or process? A GuardLogix CompactLogix PLd safety system using the 5069 controller can integrate safety devices like E-Stop pushbuttons, PowerFlex 525 VFDs, 100S-C motor starters, and Guardmaster light curtains to meet ISO 13849-1 PLd and TÜV SIL 3 standards. This certified approach minimizes risks while…