Advanced Automation: Panelview 5000, CompactLogix 5380

$7,149.00

 

  • Up to 200 Amp Rotary Disconnect (depending on number of motors and sizes)
  • Allen-Bradley and Hoffman Components used whenever possible
  • CompactLogix 5380 PLC w/ 0.6MB memory
  • 7″ Wide Color/Touch Panelview 5000 HMI
  • Possible combination of 100-C Motor Starters w/ Aux Contacts or Powerflex 525 VFDs
  • Control Power: 24VDC (20 Amp)
  • Many combinations of 5069 input/output modules available, prewired to dual circuit terminal blocks
  • Red 700S Master Safety Contactor for Enhanced Hardwired Safety Circuit
  • 8 port unmanaged ethernet switch (minimum)
  • Mild Steel ANSI Grey Type 4 Painted Panel Enclosure with Mounting Foot Kit. PANEL SIZE WILL VARY (Min. 36″x30″x10″). Fan/Filter Kit included with VFDs when required
  • Pre-programmed with On/Off Delay On Delay Off/Scaling AOIs (each input), Manual Motor Control, VFD Status, State Machine and Sequencers, Comms, OEE, Recipes, etc
  • Includes Electrical Schematic Drawings and User/Programming Manual
  • 1 Additional Hour of Free Custom Application Programming, Drawings Updates, and/or Remote Installation Support
  • Standard Lead Time: 7-10 Days (*subject to Terms and Conditions)
  • Need a different version of this standard design? Please just Contact Us and we will post it for standard purchase.
  • For Indoor Use ONLY. Keep out of direct sunlight
Choose Variable Frequency Drives (VFD) or Motor Starters (MS) for each. Prices Include correct size disconnect, motor protection, IO modules, ethernet cables, fan/filter, etc
Prices Include extra power supplies (if needed), term blocks, etc NOTE: Inputs (Monitored Signals), Outputs (Control Devices), Analog Inputs (Reading 'How much' from Device), Analog Outputs (Sending "How Much" to Device)
SMC Valve Manifold, Ethernet/IP (EX260), with dual 3 port solenoid valves (SV1000 series, 1/4" tube ports). Ethernet Cable. M12 Power Cable. Mounted inside the panel on sub panel. Roxtex Cable Entry system for routing tubing into the enclosure and still keep the NEMA rating. Mini mufflers included. Basic Valve Bank Commuincation/Programming Included in installed PLC program. Extra Panel Space required and included. NOTE: Spring Return valves usually only require 1 port (i.e. half a valve bank slice). Dual Acting valves usually require 2 ports (i.e. a whole valve bank slice). Consult Valve manufacturer for correct requirements. Valve bank is sized to supply air to valves no more that 15-20 feet away from the control panel. Dual 3-Port Valve Definition: Two 3-port valves where the A and B ports can be operated independently and are both Normally Closed, commonly used to pilot air piloted valves.
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Description

Automation Ready Panels introduces the next level of the CompactLogix 5380 Panel Design Customer Experience:  Hardware Design, Software Design, and Engineering Service for the price of our Competitions Hardware Build-to-Print.

This Advanced Automation CompactLogix 5380 PLC Panel is based around a state of the art PLC, Color/Touch HMI, FVNR Motor Starters and/or Powerflex 525 Variable Frequency Drives (*), and a complement of 5069 IO.  Inputs and Outputs can be easily expanded with more network-based IO.

With this control panel, the CompactLogix 5380 PLC can be programmed flexibly with many logic options and HMI with features and settings for operational flexibility.  Automation Ready Panels pre-programs this system with Discrete Input Delay (On/Off Timers) programming blocks to keep inputs from flutter or can be used for delay timers on levels, photoeyes, or other sensors. Analog Scaling programming blocks are used for analog inputs/outputs.  Motor, VFD, and devices programming blocks are included with feature rich functionality (Rockwell Machine Builder Library V12 and Power Device Library V2.2).  Statistical Analysis programming blocks can be used for average and standard deviation calcs for a sample size.  VFDs are networked over Ethernet/IP to reduce IO requirements and bring in smart data from the device.  Other communications types to Micro800 PLCs and SMC valve banks are included.  A full state machine, shell sequencer programs, and a safety program have been added to reduce final integration time.  The HMI has pre-designed graphics for OEE production data (current and previous shift), Cycle Timer, Production Rate, Recipe Status, State Machine and Sequencer Status, Alarming and Alarm Management, VFD control status and faults popup, Valve and device control and status popups, settings input boxes, motor valve analog discrete device objects with breadcrumbs, historical trending, user security, recipe management, PDF Viewer with manuals and electrical drawings embedded in the HMI, Cycle Reports, Preventive Maintenance Report, Emailing Reports, and Batch Tracking.  If desired, one of Automation Ready Panels controls engineers can program up to one hour of free programming (**) to finish off your sequencer, meeting your applications needs.  This means that a fully functional controls system can be delivered and ready to install, wire sensors and motors, power up, and the system is up and running.

(*) Up to 10 Motor Starters or VFDs can be used in this design with a Full-Load Amps of less than 200 Amps (Due to our 200 Amp Max Disconnect Limitation: largest motor amps x 1.25 + sum of other motor amps + non-motor continuous loads x 1.25).  Visit https://www.engineeringtoolbox.com/elctrical-motor-full-load-current-d_1499.html for motor FLA chart.  Panel Size may be larger than shown if large VFDs are selected (May also include fan/filter kit if VFDs are selected).  Temperature calculation assumes only back of panel has no air flow, Indoor Use (out of direct sunlight), 50-90°F Ambient temperature.
(**) The free included hour of programming can also be used either partially or fully for CAD drawings updates and/or remote installation phone support.
(***) Design according to UL508a

Need a different customization to this design? Please use the Contact Us webpage to let us know how we can help.